Historical plaster-techniques
Autor: Prof. Oskar Emmenegger
The masonary and plasterwork throughout the various architectral periods have
their own individual characteristics and when cautiously evaluated even their
own stylistic elements. The differentiation between historical and modern
plaster techniques came into use after the standardisation of the systematic
examination of historical buildings before their renovation by conservators and restaurators assistend by scientific methods.
A study of the literature about plaster gives mostly information about the
required technical qualities of plaster e.g. aggregate grading, binders,
fillers, recepies etc. It is not generally known that ancient renderings were
not simply applied, their surface were mostly modelled to attain the desired
surface effect.
Today historical buildings are plastered according to contemporary building
standards. Such regulations allow the use of ready made plasters and mortars
which have advantages for the modern building trade, but not for historical
buildings which require individual solutions to their problems.
The use of ready made products on historic facades in accord to
DIN-regulations which define the stratigraphy the plaster layers e.g. splatterdash, render and floating coats (Arriccio) and finishing layers (Intonaco),
a felt rubbed-finish appears monoton and tedious.
This appearence is not a result of dilettane or indifferent plasterers but a
result of the increasing rationalisation of the building trade and contemporary
handicrafts false pride in attaining perfection. The applied plaster must be plumlined, the floated surface homogene and even, scaffold levels (Pontate) or
other joints are evened out, thus eradicating any individual "signature" of the
plasterer.
Lamentable is that the rationalisation of the building trade and increased
use of ready made products have turned the trades and handicrafts into
non-thinking appliers and users of products and their centuries of knowledge and
experience with historical materials slip into oblivion.
Generally it can be said that: the appearence of the plaster work depends on
the type of masonary supporting it. The surface of the plaster was up to the end
of the gothic thus (so) determined and often serves as a support for wallpaintings. From the late gothic on and especially in the late renaissance
plaster rendering became an individual medium of expression for surface
decoration.
Although historically as in this century, plaster works primary function is
as a protective layer for the masonary and secondly a decorative element.
The following results are the outcome of systematic "insitu" studies during
the last twentyfive years. Many of the objects studied have lost their
historical renderings which have been replaced by monotone ready-made products
as almost everywhere in Europe. The following results define twentyeight
different plaster renderings and illustrate the individual decorative
possibilities of enriching a facade.
This should not be interpreted as an insentive to replace historical plaster
work because we know how to reconstruct them, but rather help to save historical
renderings by being able to differentiate be qualitative and less qualitative
renderings and aid practicle conservation methods.
Masonary
Masonary can be very irregular depending on its date of construction, the
capability of its constructors, material availability and the financial
restrictions of its commissioners. Usually building materials obtaindes from
local sources around the building site and depending of the transport
infrastructure sometimes from further afield. Longer transports were reserved
for more valuable building materials intended for special decorative purposes.
When financial restriction prohibited the purchase of more exotic building
materials, they were perfectly imitaded by painters (marbing) or in moulded and
formed in stucco e.g. Tuff. The painted and stuccoed imitations left no bondries
for the artistic fantasy and they often surpassed the colour of natural
materials. The building material ist not the only criterion to define masonary,
their working ist just as important e.g. quarry stone, selected stone, dressed
stone and brick only to mention the most common methods.
Masonary can be further classified by its bonding coursing (uncoursed or
irregular coursed) and tieing of the bricks and stones.
The construction of the masonary e.g. solid or cavity walling and dry stone
walling is another criterion. Dry stone masonary has by definition no binding
medium in the joints and is made by carefully and exactly heaping selected
stones from a wall e.g. Cyclopean and megalithic masonary of the antiquity and
walling commen in the southern alpine regions used for economical building e.g.
farm houses.
A rough break-down can be made of the important chronological phases of the
development and decadence of masonary as follows:
The masonary techniques of the early and late medieval period as certain
culture centers of the renaissance are based on the handicraft traditions of the
antiquity. Buildings of the prehistoric up to the romanesque times are
characterized by the quality and seriousness of construction principles. They
are featured by masonary which is laid in regular courses (Lagerrechtes
Mauerwerk). This can be attributed to the careful choice of the size of the
stones. Compared with the construction of a wall of hewn stone or brick a wall
made of quarry stone or sorted stones requires patience and more labor.
Apart from isolated cultural centers or where brickwork was traditional, in
the 13th century the masonary techniques begin to slip into decadence. The
stones are of different sizes and the coursing becomes irregular.
The increasing indifference to the coursing and tieing leads to the need for
statical anchoring e.g. corner butteresses. This development can especially be
seen where quarry stone and foundlings and pebbles are used in the alpine
regions. The irregular wall surface is roughly compensated with a rendering.
From the late gothic and especially into the renaissance there is a decline in
the masonary quality. Almost any kind of stone is simply piled in irregular
courses.
In the baroque period apart from where Ashler or brick masonary was custom,
the masonary was more or less piled between the corner stones. Openings in the
walls, e.g. windows and doors, required the additional support of discharging
arches.
Pointing or Pietra rasa with and without trowel drawn lines
Pietra rasa is characterized by the mortar which is smoothed out around the
joining. The tapping of the freshly laid stone into its mortar bed forces the
surplus mortar out of the head and stretch joints. This surplus mortar is not
removed as in contemporary walling but is evened out around the edge of the
stone to form a chamfer with surrounding stones. The head of the stones remain
more or less visibly in the masonary surface, pretruding stones are mostly
chiselled off.
Wall constructions of very irregular sizes of stone, e.g. quarry stone or
stone boulders, the surface irregularities are evened with an extra application
of mortar, applied and smoothed analog to the joining. The Pietra rasa is often
accented with lines scratched with the trowel edge into the fresh mortar. These
are called trowel lines (Kellenstriche) or trowel drawings (Kellenzüge).
These trowel drawn lines can be vertical, horizontal or by herring bone
walling diagonally accentuated. Examples of late romanesque trowel lining show
only horizontal lines occasionally triangular or romboid forms have also been
found. The trowel drawing is often further accentuated with red ocker paint. The
so drawn patterns depend on the size of the stones used. Buildings made of
Ashler or brick have regular patterning, quarry or boulder stone have wavey
irregular patterns which are directly related to the stone form.
Usually the trowel lines are so skillfullly and explicity drawn that the
shape of the stones imitate Ashlered masonary. There has been endless
discussions about trowel-drawing: were they a finish and what function did they
have, if any, before they were covered? The examination of a large number of
objects has shown that the trowel-drawing were covered with rendering during the
building phase.
These questions cannot be answered with any certainty. Perhaps the scratched
lines served to improve the adhesion of the rendering that inevitably followed.
Pietra rasa with trowel-drawing is found throught Europe and its bordering
areas of influence, Asia Minor and North Africa. Pietra rasa belongs to the
normal and necessary work processes of masonary building from the antiquity to
the present day. During the late romanesque period, trowel drawing begins to
disappear and returns once more during the 19th and 20th century on garden and
containing walls.
Noteworthy is the increased occurence of just horizontal trowel lining during
the 12th and 13th century.
To answer the question about masonary with Pietra rasa and trowel drawing
concieved as a finish is extreamly difficult to answer and requires experience
and often the support of scientific methods.
The following criteria should help to solve this problem:
- The Pietra rasa mortar shows a patina or signs of weathering, that can
only occur when the surface of the masonary has been exposed for a longer
period of time e.g. when the aggregate has components containing iron which
can be leached out and cause discolouring of the mortar. The light red-yellow
disolouring is cause by the formation of ironhydroxite. Misleading can be the
early lose of the finish-rendering and thus exposing the Pietra rasa to the
weathering for a longer period of time.
- The trowel lining work of the Pietra rasa has been accentuated with
painted colour e.g. existing roman and romanesque examples.
- The application of the Pietra rasa mortar is so thick that it gives an
appearence of Ashler and the horizontal and vertical joints are accentuated
with trowel-lining.
Another possibility, which has only been verified by archive studies, is that
the building was in use before its completion e.g. financial difficulties
prohibited its completion. Equally difficult is the judgement of the situation
when in other epochs, (especially the 19 th century) the complete polychromy and
plaster rendering have been removed from the masonary, thus exposing the Pietra
rasa.
A choice of typical examples will be presented in chronological order below.
Especially impressive are the finds in the roman thermal baths from the 1st -
2nd century in Badenweiler/Germany. The find is a wall built with small lime
stone blocks on which two layer of Pietra rasa from two different periods can be
seen. The exactly executed horizontal and vertical trowel line lies directly on
the head and stretcher joints.
The first layer of mortar is little wider than the joints between the stones
and form a bonding for the second layer of mortar. The second layer was the
finishing layer and the trowel drawing has been emphasized with a red ochre in
fresko technique which rests on a 70 cm, red painted pedestal.
The pedestal mortar was carefully plum lined, well smoothed and contains a
4-8 mm brick aggregate.
Another example, but not a finish, is roman in Martigny in the Ause Morasse/Switzerland
in the Octoderus that was excavated in 1978. There is a Pietra rasa, in not
quite regular intervals, only in the horizontal, that almos covers the stones
and is painted over with a lime wash.
Hermann Phelps also mentions in "Die farbige Architektur bei den Römern und
im Mittelalter" roman examples e.g. Cologne on the watch tower of the city wall
on the right Rhein river bank, a finish with Pietra rasa, white washed and
emphasized with red ochre paint.
In the Swiss Cloister Church St. Johann in Müstair there are horizontal
trowel lines over the stretcher joints, on the quoins and window arches.
Three examples represent the 11th century. The entrance-hall of the church in
Oberzelle on the island Reichenau (D). The Pietra rasa is on a wall consisting
of sorted and field stones (Feldsteine), whos mortar is well smoothed towards
the middle of the stone with trowel drawing in the fresh mortar. The trowel
lines are drawn horizontally, vertically and diagonally.
The second, very similar example, can be found in the Swiss Hospitzkapelle,
San Romero near Poschiavo.
There is no direct evidence for both objects that would surpose that the
Pietra rasa was a finish.
The third object is the staircase to the "Norbertsaal" in the Monastery in
Müstair (CH). The finish is in roughly 16 x 10 cm with trowel lines defined
mortar squares were intended to be seen. The stones are almost completely
covered by the mortar. One of the most impressive examples from the 11th century
can be seen on the Stadtkirche in Stein am Rhein (CH). On an external wall (obere
Gnadenwand) under the decoration of the 14th, 17th and 18th century are
extensive remains of the original facade decoration. The masonary is of sorted
stones with Pietra rasa with trowel lines that precisely follows the bonding and
the window arches that are built in hewn tuff. The trowel lines are emphasized
with a whitewashed.
The corbel-tables are in tuff and as the consoles, have a red painted
intonaco. The undersides of the corbel arches are also painted red, which would
be complete when the later paint layers of the 14th century could be removed
(which would be irresponsible).
Representive for the 12th century is the Ulrich Chapel in the cloister
Müstair and the Pfarrkirche in Zillis, both in the Kanton of Graubünden (CH).
Here the Pietra rasa and trowel drawing was distinctly intended to be finish and
the lines are accentuated with whitewash.
From the same period is the church in Pitasch (Graubünden, CH), with a
rechtangular nave, a flat ceiling and ends in an semicircular aspe.
The exterior of the aspe is decorated with two blind arcades resting on
half-round piers. The masonary is regular with areas in herringbone work in
river boulders and quarry stone. Only the important architectral elements are
carefully hewn in tuff. The up to 80% original masonary has Pietra rasa with
trowel drawing on the interior and exterior surfaces in horizontal, vertical and
in the herringbone work diagonally drawn lines.
The trowel lines on the hewn tuff joining are accentuated with a whitewash.
Parts of the westwall, tympanum, aspe and shouldering walls became, during the
15th century, an Intonaco with mural painting.
By repair work carried out on damaged areas of the outside walls during the
middle ages the Pietra rasa was reconstructed.
The trowel lining was only reconstructed but not directly on the coursing.
An excellent example of trowel-drawing that directly follows the head and
stretcher bonding can be seen on the outside walls of the grave yard chapel, in
Oberstenfeld/Baden Württemberg (D). Representive for the 13th century ist the
impressive Katharinenkirche in Lübeck (D). The interior walls are brick and head
and stretcher bonding are covered with a network of trowel-lining. The covering
of the thick lime splatter dash verifies that the Pietra rasa was not intended
as a finish. Equally, is the Pietra rasa with trowel lining on the exterior
walls of the hospice Chapella in Sassauna /Engadin and the former cloister
church Churwalden (both in Graubünden, CH) were immediately covered with a
single-layered rendering.
A treasure trove of examples can also be found in Castel Seprio/Lombard from
the 11th and 12th century. The question of open or covered Pietra rasa must in
this case remain unanswered. In a small town in Ober Veltlin, are rows of houses
with Pietra rasa and trowel-drawing from the 12th and 13th century, and were
evidently a finish as they imitate an Ashler which covers the irregular
supporting masonary.
Modelled Mortar Joining
The joining in Pietra rasa technique are covered with an extra application of
mortar. The thickness of this layer varies from 5 to 15 mm, depending on the
walls surface irregularities. The mortar is well smoothed out and cut to the
desired width. Sometimes these modelled mortar bonds are painted with a lime
wash or the lime content of the mortar is so high that no accuentation is
required.
In Asia Minor there are objects where by this precise modelling technique
were immediately covered with a plaster rendering. Two such objects deserve to
be mentioned here, the oldest is in Hah (Eastern Turkey) in the ruins of an
early christian church from the 5th century. The second object is from the 13th
century on the exterrior walls of the Rock Monestery Summela near Trapezzint (TR).
A similar example can also be seen on the walls of the cloisters of the
Dominikaner Church in Bozen/South Tirol (I). In contrast to Asian Minor objects
in alpine areas and Eastern Europe have been worked for the visual impact. They
are typified by a regular masonary and the modelled pointing work is so precise
that an illusionary Ashler masonary completely covers the quarry stone masonary
beneath it. This modelling of the joints is a further developement of the Pietra
rasa with trowel drawing. Whilst generally the modelled pointing work covers the
whole surface of the facade, during the 13th and 15th centuries, there are
examples where only the quoins have been decorated in this manner.
A particular impressive and early example modelling as a finish from the
7-8th century is on the masonary of the early medieval church of St. Martin/Cazis
in the Kanton Graubünden (CH). On the west work, the remains of the applied,
modelled and cut pointing, high lighted with lime wash can be seen.
The masonary and architectral elements are built in quarry stone and the
discharging arches in tuff.
The masonary surfaces are worked with a Pietra rasa and horizontal and
vertikal trowel-drawing. The lesene (Pilaster) abutments and wall columes are
covered with a 5-8 mm thick application of mortar rendering on which a further
application of lime plaster has been modelled and cut such that only the
horizontal modelled jointing corresponds with the courses of the supporting
masonary. The abutments have been decorated with symbols. The mortar application
of the modelled bonding is ca. 5 mm thick, smoothed and cut exactly to a width
of 15 mm and covered with a lime wash.
In Stalden, in the Kanton Wallis (CH), on the domicile tower of the house "Venzin"
from the 14th century, is a modelled coursing which has been worked in a
relative rough and little smoothed manner. The only vertical modelled jointing
is to be seen on the quoins. The up to 15 mm thick and ca. 40 mm wide modelled
joints have not been cut into shape. The edges are to some extend chamfered with
a light grooving which originates from the trowel edge working. The Demitrios
Cloister, also called Marco Cloister, built between 1376 and 1381 in Skopie (YU)
has a facade worked in quarry stone with tileing as a leveling layer. The
masonary jointing is ca. 10 mm wide and covered with a 50 mm wide application of
mortar which has survived in small areas on the north facade. On two other
objects in Poschiavo in Kanton Graubünden (CH) the modelled bonding has also
survived: the tower of the parish church Vittore and the Facade of the "Torre
Camunale". The former is from the 13th century with an extra storey added in
1947 which remained unplasterred up to the frieze.
The older parts of the tower have a very irregular course widths of quarried
stone, whoes horizontal bonding has been worked in Pietra rasa.
A similar situation can be seen on the north end of the neighboring building,
now the town-hall, on the former domicile tower situated at the north end. Its
facade is unrendered and the jointing is worked over in Pietra rasa with
horizontal and vertical trowel drawing. In the 15/16th century the original
Pietra rasa has been covered with a network of 10-15 mm thick and cut to on
average 50 mm wide modelled bonding. The mortar bonding corresponds
approximately with the masonary joints only where an attempt was made to imitate
Ashler.
The Rendering; its Construction and Surface Structure
What is not going to be presented here is quantitative date about aggregate
grades, fillers, mortar mixtures and recipes, but rather an empirical approach
to how the surface structure of the Intonaco is formed as a decorative element
in its own right, the way and manner the rendering must be applied to achieve
the desired surface effect.
The possibilities of forming and modelling the plaster work are many fold and
dependent on many factors.
The optical impact is influenced by the binder and other components of the
rendering e.g. pigment, charcoal or brick particles as the grain size
distribution of the sand used. The way in which the mortar is applied has a
particular stylistic influence on the surface structure e.g. trowel thrown or
brush applied slurry.
The variations of surface forming and modelling, as the tooling are almost
unlimited and each surface working carries the individual signature of the
plasterer.
Single - and multi-layered renderings define the two main groups of plaster
work. Up to the early roman periods in Europe single layered plaster were almost
exclusively used. During later roman periods in Europe multi-layered renderings
became popular with the parallel refinement and developing of the fresco
technique. A multi-layered rendering, applied wet in wet is the paramount factor
to ensure the optimal carbonization of a paint layer with the Intonaco.
From the early christian to the late romanesque periods a single layered
rendering was in use again, especially in alpine regions and Northern Europe.
The exception is Byzantuim and its area of influence, where the traditions of
fresco painting prevailed. The multi-layered plasterer work returned once more
during the 13th century, particulary in the southern alpine and mediterranean
regions.
This can be attributed to two main factors:
- The prevailing tradition of mural painting in these areas
- Multi-layered rendering meets the requirements to level the irregulary
masonary surface built in quarry and sorted stone.
Thus, the masonary is an important factor, determing the stratigraphy of its
rendering.
- A single layered rendering on cobble and boulder masonary leads to a wavey
surface, through which the bonding can be clearly seen.
- On quarry stone work the surface of the single layered renderings appears
irregular, but the bonding is hardly visible.
- On brick work and Ashler, the single layered Intonaco appears very even.
- A multi-layered plaster working consisting of Arriccio and Intonaco layers
which almost covers the character of the underlaying masonary completely.
The first European wide use of multi-layered plaster work came during the
baroque period.
During the middle ages the plaster was used as a support for mural paintings
and as a protective layer against weathering. The rarely surviving and rougher
renderings of gothic were only a bonding layer for following layers of plaster.
It is not surprising that the four most common plaster structures in the middle
ages where a simple result of regular and technically necessary methods of
mortar application.
These are, throwing on the mortar, removing the excess with a trowel such the
surface is leveled, so called pre-smoothing. All of these three methods of
working have been in use since the 15th century and are technically necessary
and determine the surface structure. The forth method, is the continuation of
the smoothing of Intonaco which was either left untreated or painted
whitewashed. From the late gothic onwards and particulary in the renaissance
these simple surface structures were used as a decorative element, the
architectral disposition of the facade. The plaster on lesenen, tranverses and
friezing and window moulding were smoothed and whitewashed to contrast with
rougher, unpainted and rustical wall rendering. The rendering surfaces reflect
the application methods, whoes surface structures are pricipally different. At
the same time south of the Alps the Scraffito technique became popular and can
also be related to this general trend to decorative renderings.
During the baroque period the structural design of the finish was developed
further. Expensive or difficult to procure building materials were imitated.
Facades in rusticated masonary, not in stone, but in mortar worked with tools
especially designed for this purpose. Thus in addition to the traditionel
trowel, in the 16/17th century nail boards and bound brush came into use. These
new tools allowed an accurate surface imitation of tuff and porus dolomite. Such
natural stone imitations can be often seen in Veltlin (I), the Brescia region
(I), in the southern valleys of the Kanton Graubünden (CH) and especially in
Unterengadin (CH) and in Puschlav (CH), on churches, patrician and other town
houses. An individual centre of this form of facade decoration appears to have
developped around Wallis (CH). In the towns of Lenk, Salgenen, Turtmann, Visp
and Gampinen are many dated examples of natural stone imitation built between
1615 und 1625.
This new concept of facade disposition with plaster work was carried into
northern and eastern Europe with the baroque architectral forms and interiors.
An important role in the mediation of these methods were the architects and
stuccoers of Mesolcina, Tessin and the so called "Comasken". They were all
influenced by the works of Palladio and Borrommini.
The scratch-comb was used to imitate stone tools marking, as used in 1504 on
the plastered ribs of the vaulting in the Regula-Church in Chur (CH), to imitate
dressed stone. The use of spatula, griffons, toothed scratchers and fine chisels
have been verified on the plaster work of two 18th century residences of the
Salis family in Bregaglia/Graubünden (CH).
The use of jute-balls was already in use in the 16th century to smooth by
rolling and rubbing over the wet plaster. Jute-rubbing was commonly used on
single-layered rendering, on irregular masonary, as it was easier to work over
the irregular surface, as with the wooden float.
An important discovery in the manner of plaster application was the
splatter-dash or dashing technique (Besenwurf). The oldest Swiss examples
originate from the middle of the 19th century on and are occasionally coloured
red ochre. Dashing is the most common method of mortar application of the 19th
and early 20th century north of the Alpes. Trowel-working, jute-finishing,
floating, nudging with the nail-board, bound brushing or combed scratcher used
for the surface forming of the Intonaco all require to be worked in fresh
plaster. It is not surprising the mechanical age of the 19th century developed
the "Wormser", a dashing machine. The manner application with the "Wormser" is
as follows: the Arriccio must be applied and floated such the structure of the
dashing can be well seen. To attain the best bonding the dashing must be applied
wet in wet.
A wet in wet application on a fresh Arriccio would result in drying cracks.
The so called "Riesel" (trickle) or "Kieselwurf" (pebble-dash) were developped
in Italy Grottos of the 16th and 17th century and can be compared with modern "Waschbeton"
(pebbled concrete). These techniques were used from the 16th to the beginning of
the 20th century to dress walls and imitate hewn stones and requires only a
moist Arriccio underground.
Catalogue of verified historical plaster-structuring
1. Trowel thrown and otherwise unworked
Trowel thrown rendering can be found from the second half of the 15th century
onwards and can only be found on an few objects in the middle and southern
alpine regions. Its smooth and at times rough surface depends on the aggregate
sizing. All found examples are unpainted and single layered.
2. Trowel thrown, excess mortar removed and otherwise unworked
This type of plaster work can be found in the whole alpine region from the
end of the 15th century on late gothic churches and on into the 19th century on
castles, patrician and other town houses. From the 16th to the 18th century a
rough structured and natural coloured plaster unpainted) is favoured and is an
ideal contrast to the well smoothed and line washed architectral elements. There
is no other plaster rendering that differs so greatly from object to object.
This is a result of the individual manner of each plasterer and the different
properties of the local sand. On facades with this plaster work the Pontate,
Gionate ant the trowel working can be especially well seen. The excess mortar
was removed by scrapping the trowel at right angles to the wall. Most of the
examined objects had a single-layered rendering.
3. Trowel thrown, excess mortar removed, trowelled and otherwise unworked
From the middle of the 15th century onwards this type of plaster work can be
found through-out Europe as a single- or multi-layered rendering. In the 16th
and 17th century it can be found in the whole alpine region on wall surfaces,
mostly unpainted, as comparison to the whitewashed architectral mouldings and
scraffiti. The method is as follows: the mortar is applied and excess removed
(as in 1 and 2) immediately after which the trowel is floated almost parallel
with the wall and thus lightly smoothing the plaster. This plaster work also
allows the Pontate, Gionate and the signature of the plasterer to be seen. The
working portions of plaster (four to five trowel portions) are immediately
flattened and worked together with already pplied areas. The plaster technique
is often used to-day with ready made products to produce a rustical plaster.
4. Spread with the trowel and otherwise unworked
This type of plaster-work is similar and can be easily mistaken for the
surface structure of Type 3. The difference basically the angle in which the
trowel is held, it is less scrapped, but it is a spread and smoothed working in
which the diagonal and some times the horizontal working of the trowel can be
seen. The pattern of the trowel markings are dependent on the hight of the area
being worked on respect to the plasterer e.g. above or below chest level. This
method was in use since the 16th century in the whole alpine region the
plasterer-work appears rather dillettantish. The mortar is layed on in small
portions with the back of the trowel and spread upwards over the masonary
surface.
5. Trowel thrown, excess mortar removed, trowelled and smoothed (floated)
By definition, this type of plaster-work requires four phases of working in
which each individual can represent an already defined manner of working (Type
1-3). It occurs in single- and multi-layered rendering and is usually
whitewashed and rarely unpainted. The smoothed plaster surfaces have been in use
since antiquity up to the early renaissance. In Byzantium and its area of
influence it has been traditionally used up to the beginning of the 20th
century.
The smoothing of the surface of the Intonaco follows a period of time after
the trowelling-work has been completed. When smoothed too soon after the
trowelling, before the mortar has started to stiffen, too much calcium hydroxide
and the finest aggregate particles are transported to the surface and fill the
surface pores. This hinders the penetration of carbon dioxide into the deeper
layers of the rendering, thus weakening the mortar-bonding because of a reduced
carbonization of the lime. A well smoothed surface can only be achieved with a
trowel which has a well rounded tip.
6. Trowelled or smoothed Intonaco with lime-brush brushing
This plaster structure can often be found from the middle of the 16th century
onwards in the northern alpine regions. It has also been found on a dated choir
screen from 1437 in the Valeria church in Sion, Kanton Wallis (CH). When the
Intonaco has some what stiffen, it is dressed with a lime-brush using a strongly
thinned lime-putty. This plaster surface is often mistaken for a rubbed surface
working.
7. Trowelled or smoothed Intonaco and rubbed with jute-sacking
This manner of structuring also requires a partially stiffen Intonaco that is
rubbed over with a wet ball of jute-sacking. The rubbed structure is similar to
that of a floated finish, which levels the surface in contrast to jute-working,
which follows the natural surface irregularities.
8. Historical rubbed surfaces
Finished surfaces (Intonaco) with this structure fist appear in the 17th
century. Although they have been found in Herculaneum (I) and Pompeji (I) on
Arriccio rendering layers.
This method of working requires a multi-layered rendering with a relatively
well levelled surface, the Arriccio must not be fresh, but only wet, when the
Intonaco is applied. Further more, the Intonaco must be smoothed before the
rubbing down with the jute-ball. The historical surface is not comparable with
the modern felt-floating.
9. The modern rubbed plaster
The modern plaster binders do not have the same properties as the historical
binders (Pos. 13). The modern plaster-binders shrink as they bind. Thus the
Intonaco must be applied on a already bound Arriccio. This is the reason why the
structure of modern rubbed plaster differ to the historic examples. During the
rubbed floating the sand grains roll over the hardened Arriccio and cause a
grooved surface structure.
10. Trowelled Intonaco rendered with a lime slurry
This manner of plastering can be found from the beginning of the 16th century
north of the Alpes. Currently no examples have been found south of the Alpes. On
the trowelled and fresh, but slightly hardened Intonaco, a wet in wet lime
slurry is brush applied in up to two layers. The lime and sand slurry is so thin
that it cannot be trowel applied, but thick enough to be brushed on. The plaster
slurry is intended to level the otherwise rustical trowelled surface.
11. Dashing
Dashing is first found from the middle of the 18th century onwards and wide
spread north of the Alpes. The dashing is applied with a broom of beech twigs on
a levelled, smoothed or rubbed Arriccio. To achieve a regular surface the
process must be repeated 2-3 times. The mortar contains a fine sand (0-1 mm in
size). Red ochre coloured mortar of the dashing is not uncommon, usually the
Intonaco remains unpainted.
12. Wormser or mechanical Dashing
The same but thinner mortar-mix is used because of the mechanical
application. The Wormser consists of a mortar through in which feathered metal
strips run. The latter are attached to a crank, which on turning, the strips
move and pick up and throw mortar on the wall. This method is less time
consuming and has a very similar structure to hand dashing.
13. Pebbled surfaces
The following examples all originate from the 19th and beginning of the 20th
century. Ashler was imitated at the base of walls and on lisenen. As dashed
pebbling requires a levelled Arricio on which a mortar of course sand (8 to 10
mm) or pebbles (18-22 mm) mixed sand (1:4) is applied. The sand and binder are
the adhesive mass for the course sand and pebbles which form the surface
structure. Lime putty was the binder in the 19th century. Towards the end of the
19th century hydraulic lime was used and during the 1930's a hydraulic
lime-cement mixture was increasingly used. Rarely was chipped stone used, but
rather rounded pebbles. This very decorative pebbled plaster is a rational
replacement of the individual hand placed pebbles in the wet mortar and has a
very similar appearance.
14. Imitation of Tuff and porus dolomite
The plaster tructure was used in the late gothic and can be found on many
houses in Ravensburg (D), which have described by Pursche. The most common dated
examples originate from the late 16th and beginning of the 17th century. Very
fey examples can be found in the 18th century. Most examples of the 19th and
20th century on stately homes are mostly reconstructions of baroque prototypes.
The nail-board is worked into the fresh and thickly applied Intonaco.
Examined objects have shown that the nail board was a 4-6 cm board, in which 20
to 25 hand made nails were hammered. Some surfaces were also modelled not with
the nail heads but with the nail points. It is important to remember that on all
examples of the 16th, 17th and 18th century tuff imitations the Intonaco was
thrown on and the excess scrapped off. The rough and nail board modelled
surfaces were used to imitate hewn tuff. The examples of the 19th and 20th
century show a well smoothed Intonaco, exactly Ashlered and nail-board-modelling
which results in a boring and stereotype surface.
15. Tuff imitation with twig brooms
Although most examples appear in the late 16th and 17th century and in
Ravensburg (D) from the 16th, 17th and 18th century and even from the late
gothic (Pursche). The manner of working is as with the nail board which is
replaced by a broom of twigs.
16. Stone-tooling imitation
The zenite of plaster structuring must be the imitation of masoners tooling.
Masoners tools were used and exclusivly developed modelling tools, whoes shapes
can only be speculated. Tooling imitations are rare and only limited research
results are available. The first finds were in 15th century, late gothic
churches in the Kanton Graubünden (CH). On vaulting ribs, chore arches, a thin
lime slurry has been applied in which with scratch combs (Regulakirche, Chur
1504, CH) or with fine pointed tools (Cloister Chur of Cazis, late 15th century,
CH), masoners tooling were imitated. These architectral elements were painted
according to tradition grey or some times yellow. The hatchet, spatel and small
hammers with cutting edges are further instruments of the 17th and 18th century
used to structure the Intonaco.
Some perfect examples of tool imitation of the 17th century can be found on the
facades of two Pallazzi der Herren von Salis, one in Bondio, the other in Soglio,
both in Bergell (Graubünden, CH).
The quoins and friezes are modelled in mortar, are 18 mm thick, smoothed and
whitewashed. Load baring elements of the facade are in a grey hewn Gneis e.g.
door and window jambs. In the stiff but wet plaster was chisseled to form the
Ashler edges and their surfaces worked with other tools in the same manner as a
mason. The tooling imitation is so convincing that it can only be distinguished
at a short distance from masoners-tooling. This perfection was carried on into
the 19th century as the last example illustrates. On the main wing of the
Eidgenössische Technische Hochschule in Zürich, built by Semper in a
neo-renaissance style, with a disposition in Ashler and running moulding in
mortar. They are indistinguishable from the local "Molassesandstein".
Literature
Emmenegger, Oskar
Diverse documentations, restoration and examination reports:
Kapelle St. Maria in Pontresina, Pfarrkirche St. Andreas in Chamues-Chel,
Kapelle San Gion in Celerina, Schloss Haldenstein, Kapelle San Rocco in Grono,
Pfarrkirche in Mon, Pfarrkirche Pitasch, Evang. Pfarrkirche St. Ignatio
Poschiavo; all manuscripts in the archive of Kant. Denkmalpflege Graubünden in
Chur. Schloss Wyher in Ettiswil, Jesuitenkirche Luzern; manuscripts in Kant.
Denkmalpflege Luzern. Valeriakirche Sion in the archive of the EKD Bern only to
mention a few manuscripts.
Emmenegger, Oskar; Knöpfli, Albert:
Das Farbgewand der reformierten Kirche von Poschiavo, in: Unsere
Kunstdenkmäler XXIV/2, 1973
Heidenreich and Wilhelm, Jenny:
Wörterbuch der Kunst, Stuttgart, 1966
Koller, Manfred; Bauer, Wilhelm:
Putz und Farbe in der Austro-italienischen Architektur um 1670. In: Reunion
de Comité de L'ICOM pour la Conservation, Madrid, 1972
Knöpfli, Albert; Emmenegger, Oskar; Koller, Manfred; Meyer, André:
Reclams Handbuch. Die künstlerische Technik. Band 2, Wandmalerei, Mosaik,
Stuttgart, 1990.
Koepf, Hans:
Bildwörterbuch der Architektur, Stuttgart, 1968.
Lieb, Norbert:
Barockkirchen zwischen Donau und Alpen, München, 1953.
Poeschel, Erwin:
Die Kunstdenkmäler Graubündens. Band II 1937, Band III 1940, Band IV 1942,
Band V 1943, Band VI 1945.
Pursche, Jürgen:
Historische Putz-Befunde in Bayern. Zu ihrer Typologie, Konservierung und
Dokumentation. In: Zeitschrift für Kunsttechnologie und Konservierung, Jahrgang
2/1988, Heft 1,1.7.52.
Abstract
Historical plaster-work is completely over shadowed by mural painting and the
common opinion is that all renderings are replacable. After all, what is so
special about plaster ? Its importance becomes apparent by the observation of
modern repairs in the historical Intonaco of facades.
The difference in surface structure of the repair and its surroundings are
mostly unacceptable, if not disfiguring. Since the systematical examination of
historical buildings before their renovation by conservators and restorers, a
comparison of the manner of modern and historical rendering had been made
possible. The data were collected and studied. The results were fascinating, but
sobering, when considered how much historical material has been lost through missunderstanding and ignorance.
The literature about plaster yields mostly technical information about
aggregate grading, fillers and recipes etc. Collected results of plaster
examinations over the last 20 years show clearly that plaster-work was not only
a protective coating for masonary but a decorative element in its own right.
The autor explains the manner and art of making various surfaces on rendering
and includes a catalogue of 13 different methods of structuring using towel,
lime-brush, jute-balling, nail-boards, dashing, pebbleing etc.
The author has observed and defined 28 historical surface structurings. The
16th century is rich in variations of plaster-working which imitate Ashler and
natural stone surfaces. They formed the disposition of facades and replaced the
more expensive stone working. Naturally the facade surface and decoration cannot
be compared to a mural painting. Never-the-less, when the historical finish of
even a significant building is lost, the building is stripped of its
contemporary expression and ambienta and thus reducing ist value as a historic
document.
Copyright © 1997 Oskar Emmenegger & Söhne AG and Prof. Oskar Emmenegger. All rights reserved.
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